Posts Tagged ‘Duroplast’

Avant-Garde Recyclers of Cars

Monday, February 6th, 2017

 

Did you know that Communist East Germany was an ingenious, albeit unintentional, recycler of cars? East Germany’s most popular car, the Trabant – affectionally called Trabi by its owners – turned out to be edible. You heard right! When the Berlin Wall came down in 1989, East Germans abandoned their cars in droves and walked across the border. Many Trabis were hastily left in open fields. When the owners returned some weeks later, they found to their surprise that goats and pigs had dined on their beloved Trabis.

 

Pig dining on abandoned Trabi. Photo courtesy of AcidCow.com

Pig dining on abandoned Trabi. Photo courtesy of AcidCow.com

 

A 1984 UN report identified East Germany as the most polluted country in Europe. http://www.csmonitor.com/1984/1005/100538.html In terms of air, water and soil pollution, East Germany certainly was the most polluted European country. But East Germans were also cutting-edge recyclers of cars because Trabant bodies were made from an amalgam, called Duroplast, a material which turned out to be edible. No other carmaker can say that about its vehicles.

The East German Trabant

Between 1957 and 1990, the East German state-owned automobile manufacturer, VEB Sachsenring Automobilwerke Zwickau, produced a total of 3,096,099 Trabants http://www.walled-in-berlin.com/j-elke-ertle/the-trabi-an-ugly-duckling/. Before the fall of the Berlin Wall http://walled-in-berlin.com/j-elke-ertle/schabowski-sparks-the-fall-of-the-wall/ East Germans coveted those cars. To buy a new Trabi, the prospective owner was placed on a list and had to wait for delivery an average of 11 to 18 years. Aside from the lengthy wait, a Trabi was a huge financial investment. In most cases it cost the equivalent of one year’s salary. With so much riding on ownership, Trabis were well cared for and had an average lifespan of 28 years.

In West Germany, Trabis were mocked for their 25-horsepower, vacuum-cleaner-size plastic motor, their uncomfortable ride and their bodies’ fibrous reinforcing material that looked like – but wasn’t – cardboard.

What is Duroplast?

The roof, trunk lid, hood, fenders and doors of the Trabant were made of an amalgam, called Duroplast. Duroplast was made from cotton waste from the Soviet Union and phenol resins from the East German dye industry. Fibrous reinforcement was added. The resulting material was strong, light and durable.

Worldwide Recyclers of Cars

In the U.S. nearly 12 million cars are recycled every year. In Europe it is nearly eight million. Generally, about 75-80 percent of a vehicle is recyclable. That means the car is shredded, metal is recovered for recycling and the remainder is put into a landfill. The waste usually includes polymers such as plastics and resins. Not in East Germany, however. These avant-garde recyclers of cars reprocessed the Duroplast.

As discarded Trabants began filling junkyards after the German reunification, VEB Sachsenring, the same automobile manufacturer that had produced the cars in the first place, developed a way to shred the Duroplast and use it as an aggregate in cement pavement blocks. A Berlin biotech company even experimented with bacteria that would consume the car bodies in 20 days.

 

For a sneak peek at the first 20+ pages of my memoir, Walled-In: A West Berlin Girl’s Journey to Freedom, click “Download a free excerpt” on my home page and feel free to follow my blog about anything German: historic and current events, people, places and food.

Walled-In is my story of growing up in Berlin during the Cold War. Juxtaposing the events that engulfed Berlin during the Berlin Blockade, the Berlin Airlift, the Berlin Wall and Kennedy’s Berlin visit with the struggle against my equally insurmountable parental walls, Walled-In is about freedom vs. conformity, conflict vs. harmony, domination vs. submission, loyalty vs. betrayal.